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The Advanced Robotic Arm Laser Welding System for Automotive Lines is a highly efficient solution designed for precision welding in automotive production. This system provides fast, accurate welding with low operational costs.
The system operates with a rated output power of 1500W (customizable based on needs), ideal for various welding applications. The center wavelength of 1080nm ensures high penetration and optimal welding quality for automotive components.
Equipped with servo motors, this robotic arm provides precise control and smooth movements. The operation mode is flexible, offering both continuous and modulated welding, catering to different production needs. It also supports external and internal control modes for easy integration into existing production lines.
The machine size is 1200mm x 1000mm x 1850mm (LWH), making it suitable for integration in compact manufacturing spaces. The worktable stroke is X: 600mm, Y: 400mm, Z: 500mm, which supports a wide range of part sizes. Additionally, the power adjustment range of 1-10 offers full control over welding intensity, ensuring flexibility.
To maintain efficiency during operation, the system uses a water-cooled mechanism, ensuring the machine remains within optimal temperature ranges, thus reducing downtime and enhancing productivity.
| Parameter | Value |
|---|---|
| Rated Output Power | 1500W (customizable) |
| Center Wavelength | 1080nm |
| Frequency | 1000-5000kHz |
| Motor | Servo motor |
| Operation Mode | Continuous/Modulated |
| Control Mode | External/Internal |
| Main Unit Dimensions | 1200mm x 1000mm x 1850mm (LWH) |
| Worktable Stroke | X: 600mm, Y: 400mm, Z: 500mm |
| Power Adjustment Range | 1-10 |
| Cooling System | Water-cooled |
Minimal Heat Affected Zone:
The laser welding process minimizes heat impact on surrounding areas, preserving the material's integrity and reducing distortion.
Precise Positioning:
The robotic arm ensures accurate and consistent weld placement, improving weld quality and reducing errors during the process.
Fast Welding Speed:
With high-speed capabilities, the system significantly shortens cycle times, boosting production efficiency.
High-Quality Welds:
The system delivers clean, smooth, and aesthetically pleasing welds, reducing the need for additional post-welding processing.
Pollution-Free Process:
The non-contact nature of laser welding produces less waste and minimizes fumes, making it an environmentally friendly option.
Efficient and Eco-Friendly:
The system operates with minimal energy consumption while maintaining high productivity, supporting sustainable manufacturing practices.
Precision Component Welding:
Ideal for welding small and delicate components like mobile phone casings and laptop shells.
Hardware and Appliance Manufacturing:
Suitable for welding hardware parts and kitchen & bathroom appliances.
Military and Aerospace:
Used in military manufacturing for precise and reliable welds.
Lighting Industry:
Effective for welding lighting components in various designs.
Battery Manufacturing:
Welds battery housings and power batteries with high accuracy.
Instrument and Electronics:
Perfect for welding instruments, electric motors, and IT phone parts.
Automotive Industry:
Applied for welding automotive parts, enhancing production speed and quality.
Laser Cladding:
Used in laser cladding applications to improve material properties.
Medical Equipment:
Ensures precision welding for medical devices, maintaining safety standards.
Q1: What industries benefit from the Advanced Robotic Arm Laser Welding System?
A1: This system is ideal for automotive manufacturing, precision parts welding, electronics, and medical device production, among other applications.
Q2: What materials can the robotic arm welding system handle?
A2: The system can weld metals like stainless steel, aluminum, and carbon steel with high precision and quality.
Q3: How does the robotic arm laser welding system improve production efficiency?
A3: The system features fast welding speeds, high precision, and automation, reducing cycle times and enhancing productivity.
Q4: What are the advantages of using laser welding over traditional methods?
A4: Laser welding minimizes thermal deformation, requires no physical contact with the workpiece, and offers precise control, leading to better welding quality.
Q5: Can the robotic welding system be customized for specific production lines?
A5: Yes, Jinan Pioneer CNC Technology provides custom solutions tailored to your unique production needs.
